Thursday, 10 September 2015

Hiding from the spring weather

But its not a complete loss of time.
Its Thursday evening, I'm still house sitting my sisters house up in the bush at the top of the hill. This ia a very peaceful place, and I’ve been able to spend some time working on the drawings for both SEI and the Saturday Night Special.  I’ve written building guides for both, materials lists, and some words of general advice.
Both sets are now done, all ready to go out and help people create their dreams. They will be sent off to the print shop and I’m expecting them to be scanned and back to me in digital form about Wednesday next week.

Tomorrow though I’m onto the next one that’s the boat that I’m drawing for my own use, for a particular project / voyage / adventure I have in mind.
“Long Steps” is  if you like a slightly larger version  of Walkabout, long and slim, a reasonable rowing boat that I expect will sail well. She has though the centre area of SCAMP including the self draining cockpit floor with a water ballast tank under, a similar raised locker and veranda “cabin” which like SCAMP provides high up bouyancy to assist righting after a capsize, gives much dry storage and some shelter from the elements.
She will be cat yawl rigged, that’s two masts, a big balanced lug main and a triangular mizzen, will have the same offset centerboard that has been so successful on SCAMP, that gives space in the cockpit which is to be wide and long enough to sleep in, and I am drawing in an area aft of that with the full depth and width of the boat in which to stand and move about when sailing.
I'll be carrying a swimming pool bean bag in there so can sail in some comfort.
The boat is intended for very long range voyaging, at times in areas where there are no harbours for overnight refuge so she will be set up to lie to a sea anchor.
Im going to get this far enough along to allow me to start the new boat, I’ve got two other design projects plus a couple of small modification drawings to do as well.  I need to get them done so I can get out sailing when summer gets here.

Adventure cruising? The years keep ticking past, there are only a limited number of them and no one knows just how many each of us have, so its time I got out there and did some serious adventuring.  My philosophy is that life is what you use to build up the memories that sustain you in your old age.

I’ll have a pic of Long Steps in the next posting on this blog, the current working drawing is a work in progress, and as with all works in progress it’s a mess and wont make a lot of sense to anyone but me.

Oh yes, it will be back to sandpaper and paintbrush on SEI next week.

Watch this space.


Thursday, 3 September 2015

Progress on SEI, and a really good evening out

I've been working away in the shop, fitting the seat tops and filleting them, turning the offcuts into doublers under the edges and sanding out the odd dribbles of epoxy,  read on.

Blog 4 September

Its getting close,  today I fitted the forward seat top.   Tis is in two pieces joined down the middle and glued in to form  to form not only the seat but the top of the forward bouyancy tank, as well as bracing the mast box.


 Filleting, the white stuff is a low density filler from Epiglass with a little cotton mill fibre ( glue mix) mixed in, thats for strength. The brown is Microballoons but underneath that is a smaller fillet of straight glue applied about 6 hours before.  


So that’s done, yesterday I fitted the doublers under the edges of the center thwart and the after seat ( which should be referred to as “Stern sheets” but I’m not that “correct” in my terminology).  These doublers make a big difference to the feel of the boat, stiffening the overhanging edges of the seats considerably as well as giving them a much more “solid” appearance.
These adoublers re made from the scrap left over from cutting the big parts, there wont be much more than kindling left when I’m done with this project,  successively smaller parts get cut as the project goes on,  so the scraps get smaller each time around.


Stern sheets, the doublers sitting on the seat  above where they will be fitted underneath the overhanging plywood seat edge.


Center thwart.  This is a great way to use the offcuts from the planking, makes a much nicer job of the edges of the seat. Next job to do is to glue them in, then round them off.
Forward seat tops to come next.


So tomorrow its at them with the angle grinder and sander to finish off the endges, round them over and fair them.  Then some filleting, more sanding,  and then its time for paint.
I must say that the Fein Multimaster is an amazing tool for sanding fillets, the point of that triangular sanding head with 60 grit paper on it does a very good job, effortlessly and quickly.  I love this tool and would almost own it just for that.

Paint, the outside looks good,  two coats of primer, and two coats of  satin finish paint looks good, so tomorrow I’ll be splitting the white between two containers and pouring a little of the dark green into one to get the pale green for the interior and then start swinging that paintbrush again.

Tonight, my friend and next door neighbour Emily Scott sings.  She has won a scholarship to the UCLA School of Music where she will study in the Masters classical voice program,  this is seriously top level stuff!  I’ve been to a couple of performances and she’s got me converted to Opera.
Tonights performance is a fundraiser, she’s got to get enough money together to live in Los Angeles for two years to take up her scholarship, and I’m going along.

We’ve had shared dinners, helped each other out some, and enjoyed each others company.  I’ll miss her, all the very best Emily.


Here’s her facebook page, well worth a look.

https://www.facebook.com/profile.php?id=675895038&fref=ts

Time I got myself tidy, don’t need the black suit and tie but epoxy and paint covered overalls wont quite cut it.

( I went, full house, I listened, I enjoyed the concert immensely)





Friday, 28 August 2015

Swinging the paintbrush.



The big day has come.  Well, a slightly bigger day than some!  Its been a bit warmer of late, about 17 deg C here this afernoon and with primer paint on and sanded it seemed like a good idea to paint the outside of SEI’s hull.
Resene make really good paint,  the staff at their open 7 days a week branches are better informed and usually more helpful than those in the big box hardware stores paint dept, and I often use their paints.
This time I felt that I’d like a change from the usual high gloss enamel, I’d tried their water based enamel on the kayak and while its easy to slap on, and durable in terms of its ability to survive the elements it does scratch easily so I was looking to see what other alternatives there might be.
Sure enough they’ve got a semi gloss satin finish solvent based enamel called “Lusta-Glo”  ( Who thinks these names up?) . The spec sheet said all the right things, and within the limited range of colours in this paint type there were a couple that were close so,

Dark green hull, I bought a can of white which will have a few dribbles of the green added to paint the interior with, and a rich russet red for the gunwales and maybe a boot stripe along the waterline.
I put the first coat on today, brush coated, stroke lengthwise diagonal one way then the other then tip off lengthwise. 
It brishes nicely as long as the brush is kept fairly full, looks ok.  I like the idea of the satin finish, its more workboaty in its look plus I have to admit that one of the things that I like is that it tends not to show the defects in my building quite as badly as high gloss.


Its a little darker than this in reality, not quite Hunting Green or British Racing Green but about as close as the limited palette for this paint could get.  Looks good, but the data sheet says that it won't have its natural finish for a day or two after application.
I have to say it goes on well, no trouble keeping a wet edge and feathering the new paint in as you go.
Just as a by the way, I'm trying to reorganise my shop, thats why its all untidy.

It’s a bit of a landmark in the build,  I’ll give her another coat on Sunday then flip her back over a couple of days later and get on with gluing the seats in and tidying up before doing the tinting trick with the green and white before painting the interior.

Soon.  The end is in sight, in this case it’s a double end.

Roll on summertime.


Tuesday, 18 August 2015

Working on the mast for SEI

Beefing up the mast.

Chuck Leinweber at Duckworksmagazine.com has been using a woven fiberglass sleeve to reinforce the wooden masts he’s made for the various boats he’s built.
As far as I know he’s been using fairly cheap lumber for the birdsmouth system spars, and with the glass sleeve over them there has been no failures even when pushed very hard in events such as the Texas 200 and Everglades Challenge.

Here's his catalogue listing along with a little video showing how the 'glass sleeve is applied.

http://www.duckworksbbs.com/supplies/cloth/sleeving/index.htm

When visiting last year I had a look at what he’s done, looked over the material and decided that I’d give the stuff a try.  So, today, got the parcel out, sanded the mast blank off a little and got into it.

Its like a Chinese Finger Puzzle, push the ends together and it gets bigger in diameter, pull and it gets skinnier.  To apply, I shoved my hand down it while pushing the ends in, made it big enough to fit the mast through easily, and slid it through.  Taped the butt end to the wood and smoothed out the glass sleeve running my hands toward the other end making it smaller and a close fit as I went.


 I put a tape around the mast at the top end of the sleeve, this to provide a clean end to cut the strands of fiberglass to.  Next, I taped the end to the mast to control it while wetting out, and got into it with a brush and epoxy.


With two layers of gloves on, I smoothed the layup out, working from the start end up to the top of the mast pushing any bubbles out as I went.

This is fairly heavy fiberglass, and it soaks up quite a lot of resin, this 3.5m length took 300ml of resin. 
To see how the sleeve would work if I were to use Peel Ply or a similar substitute to control the resin content and finish, I wrapped plastic masking tape around the lower 800mm or so ( I ran out of tape)  and checked the rest to make sure it was properly wetted out.  I’m away for two days, and will pull the tape off when I get back so lets see how it comes out.


After all this was done, I was sitting on my bunk reading and sipping my mug of tea, watching this guy sitting on the end of my dock.  He or she is a Pied Shag, quite a big bird, similar to a Cormorant.  There are lots of them here as well as their cousins the "Little black shags" and the occasional King shag.  Its that time of year when the birds are seeking mates and making nests, so there is lots of interest and activity here on the river.